Lesson 5: Resource Management Technologies

Lesson 5: Resource Management Technologies sxr133

5.0 Overview

5.0 Overview jls164

The waste management technologies are critically important when we try to visualize a sustainable society. In the growing world, a huge share of the output of the industrial processes and society living is waste, which has a dramatic impact on the environment. Turning the "linear" production economy to a "closed-loop" no-waste economy is a primary task underlined by sustainable design principles. And new designs and new technologies can have a big role in this process both at the local and national level.

There are two issues in resource management story: (1) resource conservation and (2) pollution prevention. When natural resources are extracted and turned into products via a manufacturing process, they become involved in a linear lifecycle - cradle-to-grave. If there is a constant demand for the product, more resources will be extracted, more product manufactured, and more end-of-cycle refuse generated. The limitation associated with the first issue is eventual depletion of the resource (especially if it is non-renewable). The limitation associated with the second issue is reaching the environmental capacity for holding or absorbing the "death" products. These limitations create potential for crisis, which has to be addressed in order to reach system sustainability.

In this lesson, we will take a look at some technologies that seem promising along those lines.

Learning Objectives

By the end of this lesson, you should be able to:

  • understand and explain the key sustainable technologies in waste management;
  • discuss the closed-loop recycling and zero-waste philosophy principles;
  • apply life cycle thinking to waste management systems;
  • demonstrate some ways to measure the technical performance of waste management processes.

Readings

  1. Book chapters: Solid Waste Technology & Management, Christensen, T., Ed., Wiley and Sons., 2011. Chapters 1.1; 3.1; 3.2. (See E-Reserves in Canvas.)
  2. EPA Document: Municipal Solid Waste Generation, Recycling, and Disposal in the United States: Facts and Figures for 2011, US EPA 2012.
  3. Journal article: Seeberger, J., et al., Special Report: E-Waste Management in the United States and Public Health Implications, Journal of Environmental Health, vol. 79, pp. 8-16 (2016).
  4. Website: Types of Composting, US Environmental Protection Agency, 2013.
  5. Web Article: Lozanova, S., Are Solar Panels Recyclable, Earth 911, 2018.
  6. Web Article: Marsh, J., Recycling Solar Panels in 2018, EnergySage, 2018.

Questions?

If you have any questions while working through this Lesson, please post them to our Message Board forum in Canvas. You can use that space any time to chat about course topics or to ask questions. While you are there, please feel free to post your own responses if you are able to help out a classmate.

5.1 Waste management purpose and strategies

5.1 Waste management purpose and strategies ksc17

"In order for something to become clean, something else must become dirty…

But you can get everything dirty without getting anything clean."

--Imbesi's Law of the Conservation of Filth with Freeman’s Extension (Dictionary of Proverbs, Ed. Kleiser, S.B.N. A.P.N. Publishing 2005)

The starting point for this lesson is a general overview of the waste management industry. The following reading will introduce you to the main issues related to waste generation, disposal, recycling, and related problems.

Reading Assignment:

Solid Waste Technology & Management, Christensen, T., Ed., Wiley and Sons., 2011.
Chapter 1.1. Christensen, T.H., Introduction to Waste Management, pp. 3-16. (See E-Reserves in Canvas.)

After this reading, you should be able to answer the following questions:

  • What are the main problems and risks associated with waste? Why does it need to be treated?
  • What is the waste hierarchy? How is it related to sustainable thinking?
  • What are the main types of solid waste, and what are the major ways to treat it?

So, how is the problem of waste disposal currently handled? There are a number of established technologies that help remove discarded materials out of our sight. Some of those discarded materials are reused in some form, but much larger amount is dumped or buried in the environment, which creates contained pollution. But is it really contained? And is that practice sustainable?

Watch the following video, which tours waste management facilities near San Francisco. That gives you an idea of the scale of waste accumulation in urban areas and shows what it takes to treat it:

Video: Waste Management and Recycling (9:29)

Credit: cplai. "Waste Management and Recycling." YouTube. February 13, 2010.

PRESENTER: Each year, Joe Citizen discards more than half a ton of garbage, everything from empty pizza boxes and eggshells, to broken dishes, appliances, old tires, and the kitchen sink. Worldwide, that's almost a billion tons of stinking trash every year. And somehow all of it needs to be either recycled or otherwise disposed of. So how do they do it? It's 6:00 AM in the San Francisco Bay Area, and Mike Abate and his refuse wrangling colleague, John Fuston, are starting their weekly garbage collection round. For most of us, remembering to put out our trash bins is the end of the story. But in fact, it's just the beginning of an extraordinary, epic journey. A few years ago, strong men had to wrangle your garbage into the back of their truck. These days, a robot arm takes over that duty. One truck for recyclables, another for the truly trashy. Thanks to these robotic refuse collectors, Mike and John can empty 600 bins every trip. And once they're full of trash, the trucks head for a delightful spot known as the Davis Street Transfer Center. Trucks carrying waste for recycling deposit their load here. To you and me, it just looks like rubbish. But to the discerning eye, there's gold in them there hills. Each truckload is worth hundreds of dollars. But no one is going to pay for it in its present state. First, these vast mountains of trash need to be separated into the various components of paper, metals, plastics, and glass. Doing that by hand would require a small army. So it's a good thing they have George Atrestain and a friendly garbage monster known as the single stream recycling facility. GEORGE: It's pretty incredible. It's noisy. It's dirty. It's very unglamorous. But it's a fun place to be. PRESENTER: George's smelly monster is a state of the art garbage sorting machine. Housed in a building that's barely 300 feet long, it contains almost a mile of conveyor belts constantly fed by loaders. It can sort over 300 tons of waste every day and relies on George to keep the wheels turning. First, high power fans blast a jet of air through the trash, suspending lighter paper, metal, and plastic, leaving the heavier glass bottles to fall into a separate pile. Next, a steep conveyor bounces the garbage across a series of rubber wheels. This causes the light paper products to continue upwards, while heavier metals and plastics drop down onto yet another conveyor belt. Powerful electromagnets then whisk away anything made of metal, leaving behind the plastic and other materials. Unfortunately, that's where the machine runs out of tricks. The conveyor transports the remaining waste to a team of operatives, who grade the plastic into various bins under George's eagle eye. GEORGE: This is our container aisle. And it's a fun, noisy, very unglamorous place to be. But most of our staff actually prefer to be up here, because the pace of work is brisk, and there's always a chance of finding someone else's nugget, something fun and exciting. PRESENTER: Once George and his team have finished having their fun, the waste must be prepared for sale and transportation. So it's fed into these high-powered baling machines, which turn everything into identically sized cubes. Each of these bales of paper is now worth around $200, while this bale of aluminum is worth almost 10 times as much. Thanks to their uniform shape, they can be easily lifted with standard forklifts and loaded onto trucks, which will carry them off to start a new life as a pizza box or a coffee cup. But of course, some garbage is just garbage. This stuff is no good to man or beast. So it's about to be sent down into a trashy hell from which nothing returns. This is what George and his chums call the pit. It's huge. It's noisy. And it stinks. It's as deep as a four-story house and the size of a football field. Every week, this monstrous cavern swallows up the waste from over 1 million people. The garbage is heaped in at an extraordinary rate. But where does it go? Underneath the pit is a never ending line of massive 18 wheeler trucks, which park beneath an opening, allowing a combination of bulldozers and grabbers to fill them up. No sooner has one truck been filled to the brim with stinking trash than another appears, ready for loading. Each truck carries five times as much garbage as a dump truck. And once they've accepted their load, they head for the burial ground.

31 miles outside of San Francisco, the trucks finally arrive at the Altamont Landfill site. Right now, it's like the barren landscape of some cold, unfriendly planet. But today's landfill is tomorrow's golf course. Stuck underground in various parts of California sits 1.2 billion tons of waste. The massive basin currently being filled has been lined with clay and a huge impermeable membrane made from high-density polyethylene and geotextile. This lining means each basin acts a bit like a giant plastic container, preventing the waste from contaminating the surrounding soil and water table. Almost half of this waste is organic material like chicken legs and rotten tomatoes. And as it decomposes, it generates potentially explosive gases. What's more, any trapped air can cause potentially dangerous subsidence. So to remove the air and make the trash good to build on, it needs to be squashed. And that's a job for the lords of the landfill, a team of enormous bulldozers and compactors. With over 7,700 tons of waste arriving every day, they must work quickly. First up is the compactor. With a pressure of nearly 40 pounds per square inch, its 50-ton wheels act like giant rolling pins, crushing the waste into solid mass. Next, it's the bulldozers' turn. They cover the waste with a layer of soil and recycled car upholstery known as auto fluff, which helps to seal in the smell and deter scavenging animals. Finally, everything is covered with a permanent layer of soil. But that's not quite the end of the story. Because even this buried waste is put to good use. As the rubbish rots, it gives off valuable methane gas, which is harvested by these wells, which are scattered across the site. The methane extracted feeds a gas turbine, which produces enough electricity to power over 6 and 1/2 thousand homes. What's more, there is also a pilot project to turn some of the methane into liquid natural gas, which will eventually fuel the city's fleet of refuse trucks. So, next time you leave your bins outside of the house for collection, take a moment to ponder the incredible journey it's about to take. And remember, everything you throw away began life underground. Thanks to landfill sites like Altamont, it all ends up back there. Ashes to ashes, dust to dust.

This is how numerous facilities around US currently operate. For the most part, it is so-called cradle-to-grave scheme, when discarded products and waste are recycled to typically lower grade material (i.e., down-cycled) or packed in a landfill. According to EPA, more than 50% of generated solid waste in the US is discarded, i.e., disposed of in the landfill. The following material is an EPA document showing some concrete numbers, which demonstrate how developing recycling technologies help reverse the trend in waste generation.

Reading Assignment:

Municipal Solid Waste Generation, Recycling, and Disposal in the United States: Facts and Figures for 2012, US EPA 2012.

While reading, look to understand all the diagrams representing the data, and specifically look at the data in Table 1, which gives you an idea on the efficiency of recovery of certain types of waste materials.

Compare Figure 4 with data in the book chapter you read in the beginning of this section (diagram 1.1.5). How does USA rank by waste treatment ratio among European countries?

Answer the following question to check your learning of this section.

Check Your Understanding

What are the five levels of waste management hierarchy? (Input answers below.)

1.
2.
3.
4.
5.

ANSWER:
1. Prevention
2. Reuse
3. Recycling
4. Recovery (materials and/or energy)
5. Landfill and burning

From 1 to 5, each next method is more energy and resource intensive and has more adverse environmental impact. The goal of sustainable technologies is to shift the emphasis towards the upper levels.
In the next section, we will overview different recycling approaches and how they fit in the sustainability framework.

5.2. Recycling: open-loop versus closed-loop thinking

5.2. Recycling: open-loop versus closed-loop thinking sxr133

As we can see from the previous page of this lesson, there are a number of conventional methods of waste treatment which depend on the system scale and type of waste. However, not all of them fit in the sustainability picture. For example, such common methods as incineration or landfilling are not sustainable solutions because, while eliminating problem in one zone (for example, human residence or industrial facility), they create additional pollution in the other (atmosphere, soil, aquifers, natural habitat). The purpose of recycling is to minimize or completely avoid sending waste to landfill or incinerator.

There are two major stages in recycling strategy: collection and processing. Both may consume resources and limit the process efficiency. The main recyclables are metals, plastics, glass, paper, and wood. Those materials are common in consumer products, so the public needs to be involved in the process. Public acceptance is important for the success of recollection of those recyclable materials (for example, public awareness and availability of collection points in public places plays a role – see image above). At the stage of processing, the question of recyclability is often related to the product design. How difficult and expensive is it to retrieve those materials from the product? You need to get those materials separated in a pure form in order to make them reusable in the same or new products.

Some skeptical questions we can often hear from the public are: Is recycling really worth it? Would the energy spent on recycling collection, transportation, and processing offset the benefits of the process? Would the emissions associated with that recycling exceed the overall environmental impact of the original trash? Those questions are good to contemplate on and the answers would require a deeper look into the lifecycle of materials.

To refute those commonplace skeptical arguments, the Environmental Protection Agency (EPA) provides some clear evidence on the benefits of recycling to the planet. Here are just a few facts:

  • Recycling aluminum cans saves 95% of the energy needed to make new cans from raw aluminum ore;
  • Recycling steel cans saves around 60% of energy;
  • Recycling paper saves on the average 60% of energy
  • Recycling plastic saves about 75% of energy;
  • Recycling glass saves about 20-35% of the energy compared to making those products from virgin materials. In fact, the energy saved by recycling one glass bottle will operate a 100 watt light bulb for four hours
  • Recycling helps reduce litter, thus mitigating the spread of bacterial or fungal infections.
  • Among the social benefits is creation of jobs: ~1.25 million in the United States alone.

It is important to realize that recycling is far from being a universal remedy to the world’s pollution problems, however most experts say it is an important component in the systemic response to the environmental global change, pollution, and other serious issues of this century. [Howard, B.C., 5 Recycling Myths Busted, National Geographic 2018].

Recycling indeed helps to save energy, resources, and prevent greenhouse gas emissions on the lifecycle scale. You can look up more numbers on the Popular Mechanics website which compares recycling rates for aluminum, glass, newsprint, and some plastics, and links those data to market trends.

As seen from this information, an important factor responsible of viability of recycling business is the cost of the new material production. For example, production of virgin aluminum by bauxite mining is so energy-demanding that recycling of drink cans is very economically attractive. On the contrary, glass recycling, while technically simple, does not bring such high benefits, just because making new glass from silica sand is a relatively cheap technology.

Another factor that affects the viability of recycling system is collectability. Plastic recycling is quite profitable, with 76% energy savings compared to new plastic production. However, the case of polystyrene containers shows that if there is no technology to efficiently separate them from other plastics, process fails.

The bottom line here is that recycling heavily relies on development of new advanced technologies and approaches for material processing (without quality loss), collection, and sorting recyclables.

Unfortunately, many cases of recycling only help postpone permanent waste generation. This happens if an original material gradually loses its quality while being recycled and cannot return to the same manufacturing process. It has to be reprocessed to lower-grade products, which are not necessarily recyclable. For example, recycling of polyester soda bottles results in obtaining polymer fibers, which may be supplied to a carpet manufacturer. Carpet, however, is not easily recyclable since it is a more complex product. Polymeric fabrics are combined with other organic products and adhesives to make the final product. Separation of pure components after its use is not feasible; hence, the used carpet becomes a landfill material. This way of recycling, when a material lives a few lives but becomes less and less usable or pure or safe along its way to the landfill, is often termed "downcycling". In terms of sustainability, it means being "less bad", but still not good enough.

At this point, it would be appropriate to look at different concepts in material recycling.

Open-loop Recycling

Open-loop recycling basically means that a material is not recycled indefinitely and is eventually excluded from the utilization loop and becomes waste. The diagram in Figure 5.1. shows a material flow through the linear (open-loop) system. In this representation, stocks are shown with rectangular boxes, and transforming processes are shown by hexagon boxes.

In Figure 5.1. below, we see that natural resources extracted from the environment are transformed into a product via manufacturing process. After its use, the product may be discarded as one of the outputs: (a) whole product that is not needed anymore, (b) whole product that became obsolete (although still functional), (c) non-functional or old product because of its limited lifetime, (d) recyclable / reusable parts or scrapped materials, and (e) non-recyclable refuse. Those outputs enter one of the post-use channels – reuse, recycle, and garbage disposal, the latter contributing to the landfill. Reuse channel is usually limited, just postponing garbage disposal. Recycling loop results in producing another material, which is typically of lower grade and purity than the original material. It may be transformed further into a different product, which after use creates similar outputs. In the long run, a small part of the original resource may be stuck in the loop, but the majority of it becomes disposed of.

See text above for details.
Figure 5.1. Open-loop material flow (“cradle-to-grave”). A major bulk of materials sooner or later contributes to the landfill disposal. Only a fraction of material is recycled indefinitely.
Credit: Mark Fedkin

The bottom line is: even if recycling and reuse are involved, eventual down-grading renders material non-usable, and it contributes to waste generation in the end of the lifecycle. Open-loop recycling postpones disposal and slows down extraction of new natural resources, but does not provide an ultimate solution to the problem.

Closed-loop Recycling

Closed-loop recycling is a more sustainable concept, which means that recycling of a material can be done indefinitely without degradation of properties. In this case, conversion of the used product back to raw material allows repeated making of the same product over and over again.

A few things to consider:

  • The recycled materials should provide the same quality of the product (no deterioration). For example, almost all recycled aluminum from soda cans is suitable to produce the same cans.
  • There should be no accumulation of contaminants or toxins in the multiple recycling loop, which can make the secondary product less safe.
  • The recycled material can also feed a manufacturing process for a different product or industry, which may require a different type of recycling.

The other part of closed-loop recycling concept is biodegradable disposal. Everything that cannot be recycled or comes as a by-product in the manufacturing process should return to the environment with no harm. The diagram in Figure 5.2 summarizes the above considerations. While starting from the same extraction, manufacturing, and use stages, the outputs in the closed-loop scheme become equally usable resource for the manufacturing chain. Greater fraction of materials should be designed for recycling and reuse. The refuse that is inevitable is biodegradable and brings no harm when returned to the environment.

See text above for more details
Figure 5.2. Closed-loop material flow. In ideal case no permanent solid waste is generated – all materials are returned as nutrients for natural or technical food chains.
Credit: Mark Fedkin

In any sustainability scenario, closed-loop approach is the goal. But it would take radical changes and innovative thinking at the level of product and process design.

To a greater extent, this closed loop thinking is advocated in the book of William McDonough and Michael Braungart “Cradle-to-Cradle”. The authors suggest that every product and all packaging should have a complete closed-loop cycle mapped out for each component, i.e., pathways should be identified for each component to either be recycled indefinitely or to return to the natural ecosystem.

Zero Waste Strategy

When closed-loop resource management is successfully implemented, we ideally should have zero waste produced, as all products at the end of their lifecycle become assimilated by either technical or natural systems to their benefit. In a wider context, zero waste thinking also covers zero emission and zero water pollution. Such targets seem ambitious and require careful life cycle analysis of all steps.

Zero waste concept responds to the principle #6 of sustainable design, "Eliminate the concept of waste. Evaluate and optimize the full life-cycle of products and processes, to approach the state of natural systems, in which there is no waste" [The Hannover Principles., 1992]

"Zero waste philosophy encourages the redesign of resource life cycles so that all products are reused. No trash is sent to landfills and incinerators. The process recommended is one similar to the way that resources are reused in nature." [Source: Wikipedia Zero Waste Article - read this Wikipedia article to learn more about the historical development of this concept].

Zero-waste strategy supports sustainable development through the following pathways:

  • Environmental sustainability:
    • conservation of natural resources
    • minimization of non-degradable waste dumped to the natural ecosystems
  • Economic sustainability:
    • less waste = higher efficiency => lower cost
    • cost of compliance with regulations is reduced
  • Social sustainability:
    • generation of new jobs
    • more resources and energy become available for society

Source: Zero Waste Alliance

It should be noted, however, that zero-waste concept is not equivalent to closed-loop recycling in technical sense. It involves and relies heavily on the design of systems for reuse of products and resources without additional energy and labor expenditures, which are usually required for classic recycling.

Supplemental Reading on Recycling:

The following reading materials contain more information about what materials are recyclable and what happens to them afterward. The article is not freely accessible online, so it is only included as supplemental reading. You may be able to check out a hardcover copy of the Encyclopedia from a local library.

Book Chapter: Lawrence, S.R. et al., Recycling Technology, McGraw-Hill Encyclopedia of Science and Technology, 2007, 10th, ISBN 9780071441438, v. 15, pp. 262 - 270

This article provides quite a complete list of materials subject to recycling. It also gives you an idea what methods are used to process those materials and also what further manufacturing chains or markets they enter afterwards. Take a note of those connections.

Book Chapter: McDonough, W. and Braungart, M., Cradle to Cradle. Remaking the Way We Make Things, North Point Press. New York, 2002. Chapter 4: Waste Equals Food, pp. 92-117. This document discusses the concept of sustainable development.

This is a really engaging reading that will make you understand the closed-loop philosophy better. A nice illustration of what design challenge may involve is described on p.105 in the DesignTex case.

5.3. Recycling efficiency

5.3. Recycling efficiency sxr133

We understand that recycling materials from the waste stream helps to conserve resources. But the question often arises: How much material can be actually recovered, and is it worth spending energy and labor for it, or it is easier to extract fresh material from the environment? A useful metric to characterize technical performance of a recycling line is recycling efficiency. The general approach to estimate efficiency is as follows:

  1. Determine the input of the process: Input is measured as the mass or volume of all fractions or materials entering the recycling process per time period (usually per year) - mi(in)
  2. Determine the output of the process: Output includes the mass of the useful recycled components - mi(out), excluding any unrecycled material sent to refuse. Loss of the components to the refuse can be due to process inefficiencies, such as sorting losses, damages or loss of quality, loss of slag and emissions, accidental presence of non-recyclable items.
  3. Calculate the efficiency ratio (η) as follows:

η=  m i (out)  m i (in) ×100% 

Example

Consider the case of recycling Pb-acid batteries. Input will include lead metal (Pb) together with liquids and other solids contained in a battery and also the external jacket. Let us count recovered Pb as useful output, but any chemicals that cannot be salvaged and must be disposed off are not included. Then efficiency of lead recovery can be estimated as: η = mPb(out) / mi(in) x 100%

Let us imagine that a small recycling facility treats 13,000 kg of old batteries per year. If the amount of the recovered lead is for example 7,000 kg per year, then
η = 7,000 / 13,000 × 100% = 54%

That means that the other 46% of material supplied to the recycling process is lost or discarded (e.g., non-recyclable acid and other chemicals, slag, etc.). Note, the above numbers are randomly picked and used merely for example.

100% efficiency is possible only in the ideal case when no waste is sent to the landfill or incineration.

Source: adopted from the method described in the EU Commission Regulation 6/11/2012

5.4. Management of food waste and composting technologies

5.4. Management of food waste and composting technologies szw5009
Fight food waste in the home poster
1942 Poster encouraging prevention of food waste.

Food waste accounts for 14.5% of all generated waste in the US according to EPA report, and only a small portion of it is recovered (1.6%). At the same time, food waste contains loads of nutrients that can be returned to the environment, but it should be done the right way. Disposing of the organic waste in the landfill results in the generation of methane, which can pose a threat or contribute to the greenhouse effect. Hence, developing composting technologies is an important part of a sustainable waste management system.

Compost is a stable organic mixture resulting from the breakdown of organic components; it is typically dark brown or black and contains humus which provides a soil-like, earthy smell. Compost is widely used as fertilizer and soil amendment in agriculture. It is created by piling organic wastes (garden waste, leaves, food waste, manure) with bulking agents (e.g., wood chips) to provide an environment for anaerobic bacteria and fungi to manage the chemical decomposition process. Compost is stabilized through maturation and curing process.

According to US EPA, there are a number of benefits of the composting process. These include:

  • reduction and elimination of the need for chemical fertilizers;
  • increasing of crop yields;
  • facilitation of reforestation, wetland restoration, and habitat revitalization by amending contaminated, compacted, and marginal soils;
  • cost-effective remediation of soils contaminated by hazardous waste;
  • absorption and removal of solids, oil, grease, and heavy metals from stormwater runoff;
  • avoidance of methane and leachate formation in landfills;
  • decreased need for water, fertilizers, and pesticides in agriculture;
  • serving as a marketable commodity and as a low-cost alternative to standard landfill cover;
  • capturing and destruction of 99.6 percent of industrial volatile organic chemicals (VOCs) in contaminated air;
  • more cost-effective soil, water, and air remediation compared to conventional technologies;
  • extension of municipal landfill life by diverting organic materials from landfills.

Certain physical conditions need to be provided for proper composting process. There are different types of processes, which are overviewed in the following reading.

Reading Assignment:

EPA Website: Types of Composting, US Environmental Protection Agency, 2013.

Watch this short video that illustrates an industrial-scale composting facility in the UK. This is only one of the ways to do it. Which type of composting (from those listed by EPA) is this facility using?

Video: Hi-Tech Composting Plant (5:40)

Credit: chemdotinfo. "Hi-Tech Composting Plant." YouTube. December 16, 2009.

LEON MEKITARIAN: Organic recycling is a mucky business. There's no point in being precious about it, yeah? It's dirty. It's smelly. It's basic. It's elemental. Linking what we do back to agriculture is nothing new. The Norfolk four course rotation, on which agricultural fertilizing has been founded since time immemorial, is based on returning organic manures and materials to land as fertilizers. We just got lazy in the last 40 years and bought them from an oil pipeline instead. Currently, food waste is rejected from restaurants, hotels, school canteens, and the kitchen table, put into the domestic refuse bag, and taken away and sent to landfill. Food waste in landfill generates methane. Methane is 18 times more damaging to the ozone layer than CO2 emissions. So every kilogram of food waste that ends up in landfill has the potential to dramatically increase greenhouse gases. Recycling of food waste is one of the most important things you can do. It's better for the environment than changing your car for a hybrid. The great thing about this process is it's self-heating. It's called autothermal thermophilic aerobic digestion. That's a bit of a mouthful. It basically means it's a self-heating compost heap. So, we use minimal energy here and let the bugs do all the work. This is a controlled natural reaction. All we're doing is capturing that reaction, harnessing it, and supercharging it. This plant operates at 75 degrees centigrade, which is a temperature that pasteurizes the food waste material, eliminating all risks of disease and pathogens. It does that by using the naturally occurring bacteria, which we harness in these digestive vessels, and process the waste very efficiently under its own steam. So, there's no artificial heat used in this process, unlike a lot of other technologies, to comply with the regulations which we operate under. We made a conscious decision to locate inside the greater London area. London has a huge food waste problem. There is over a million tons per year. Most of the food waste isn't collected. It goes to landfill. What is collected is transported 60 miles out to Kent and Bedford for treatment. The road miles into our plant are typically eight miles. Waste is delivered into the site, tipped into the silo. The silo moves it to the shredder. The shredder grinds up into little bits. Metals and plastics are extracted. We end up with a thick porridge. These vessels are aerated. And we establish a colony of naturally occurring bacteria, which break down and digest the food waste. At the end of the process, it's stabilized and fully treated. We put it through a de-watering plant and turn it into a solid fertilizer that looks like compost. Our process here is carbon positive in operation. And that stands alone in all technologies that are currently deployed in the UK today. And we achieved that in the main from our end product. Our process in itself is very efficient and has a high throughput, occupies a small footprint and low land use. That's all good. An existing building is also carbon beneficial. But the key element of our carbon positivity is in our end product. Fertilizer that Vertal produces contains all the essential nutrients that are required to grow a commercial crop, be that wheat, be that barley, be that oilseed rape. Displacing the use of petrochemical and derived inputs, which are reliant on oil and gas for their production, and as a result are intensely carbon negative, has huge environmental benefits. Most of the food that is consumed in the world is produced because of the advances made in agriculture since the Second World War. We're now in the post-development phase, where the consequences of the success and the profligacy of the last 50 years are coming home to roost. The world is at a carbon crossroads. Major strategic decisions have got to be made right across the world. What we can do is to start to address the carbon imbalance. We're diverting waste from landfill, reducing carbon emissions in transport. And we're making fertilizer. Waste is a dirty business. People don't want to know, generally. Before recycling, it was all in landfill. It was all causing an environmental hazard. It was causing a smell. It was something that didn't want to be discussed. That's now starting to change. People are much more interested in what happens to the waste. Much more interested in the environmental impacts of waste treatment. And people are becoming more informed. And that's only a good thing. This is part of the sustainable loop. Our process completes the recycling circle. What you scrape off the plate is helping to grow your next meal, your next loaf of bread. It's as simple as that.

While having obvious benefits, composting is far from being environmentally clean. When organic components are mixed and concentrated during waste collection, they create aggressive gases and liquid effluents, which should be carefully controlled. In the diagram in Figure 5.3. The side inputs and outputs accompanying the composting process are shown. The pre-composting weighing and pre-processing stages generate liquid leachate, gas exhausts, and solid residue as by-products. The composting stage requires input of air and water, while generating more potentially polluting exhaust and effluents. Some of the residue is reusable, but some is not and need to be disposed of as non-recyclable waste.

see text above for more information
Figure 5.3. Composting flow diagram describing stages to produce marketable compost product.
Credit: Mark Fedkin (modified after Christensen, 2010)

Criteria that usually play a role in environmental and economic assessment of composting process are: energy use, transportation, land use, air quality. An example of multi-criteria analysis is presented in the “composting versus landfill case study, referenced below:

Reading Assignment:

Book Chapter: Solid Waste Technology & Management, Christensen, T., Ed., Wiley and Sons., 2011. (See E-Reserves via Canvas.)
Chapter 3.2. Christensen, T.H., LCA in Waste Management: Introduction of Principle and Method, Section 3.2.4.1. pp. 153-155.

Please study this example, and while reading try to get answers to the following questions:

  • What are the pros and cons of composting compared to landfill?
  • Which factors need to be taken into account to make composting a low-impact practice?
  • What criteria / metrics did authors use in their assessment?

Supplemental Reading:

Book Chapter: Solid Waste Technology & Management, Christensen, T., Ed., Wiley and Sons., 2011

Chapter 9.2. Krogmann, U., Korner, I., Diaz, L., Introduction to Waste Management, pp. 533-565.

Interested in more technical details of composting technology? Refer to this reading material, which contains much of the technical information needed for specialists in this area.

This book is available online through PSU Library system.

5.5. E-waste stream management

5.5. E-waste stream management szw5009
examples of e-waste: computers, printers, etc.
Examples of e-waste

There are reasons to separate the electronics waste stream:

  • rapid growth of the electronic manufacturing volume, market, and rapid change in technology resulting in new products
  • complexity of electronic products, which requires special approach in recycling
  • use of rare and precious metals and compounds, many of which should be recovered
  • presence of toxic chemicals and other substances of environmental concern
  • opportunities of efficient material and component reuse

Electronics recycling, computers for instance, is essentially a process of breaking down the final product back to components (some of which can be reused) and initial raw materials (such as copper, gold, silver, other metals, plastics). Because of significant load of technological product with heavy metals and toxic compounds (e.g., mercury, cadmium, lead, flame retardants), discarded electronics are classified as hazardous waste. Hence, recycling also requires strict measures of environmental safety.

Reading Assignment:

The following article provides a concise overview of current practices to handle electronic waste in the United States and specifically investigates the health implications and policies required to mitigate the negative impacts. The article contains statistic data on specific parts and components in electronics that are subject to recycling and shows their linkage to chemical resource lifecycles:

Seeberger, J., et al., Special Report: E-Waste Management in the United States and Public Health Implications, Journal of Environmental Health, vol. 79, pp. 8-16 (2016). 

This paper is available online through the Penn State Library system. Students registered for the course can also access it in Canvas.

Try to find the answers to the following questions, while reading: 

  1. What chemical elements used in electronic products present the highest risk to the public health?
  2. Can we assume from the EPA data in Figure 2 that e-recycling industry grew in the US and technologies became more efficient?
  3. What kind of policies need to be adopted to streamline safe disposal of the electronic waste?

There are companies and government programs that take on the challenge of responsible recycling of electronic products; for example, watch this short video about how Liquid Technology helps companies manage their e-waste while protecting the environment from hazardous materials:

Video: How Does Computer Recycling Work? (1:17)

Credit: Liquid Technology. "How Does Computer Recycling Work?." YouTube. December 8, 2011.

PRESENTER: --decisions. What computer should we buy? And probably even more challenging-- what should we do with the old ones? When it comes to disposal, a lot is at stake. Despite recent improvements, electronics are still made with toxic materials. For example, monitor glass and circuit boards contain large quantities of lead, which cause birth defects, nervous system disorders, and brain dysfunction, especially in children. Other very-toxic metals, such as mercury, beryllium, and cadmium, are found in the equipment as well. The plastics also are a problem, as they contain highly-polluting flame retardants. Apart from the environmental and health impacts, there are other risks. Unless we take great care to totally erase our very-confidential data stored in our computers, digital assistants, and cell phones, our privacy is at risk. Businesses become vulnerable to the loss of intellectual property or confidential customer data, which can lead to criminal and civil liabilities that can cost millions. Most individuals and companies want to dispose of their e-waste responsibly, so they seek out an electronics recycler or asset recovery company. Unfortunately, all too often these e-waste recyclers are not recyclers at all. SARAH WESTERVELT: We've all seen these claims of electronics recyclers and asset recovery companies who will tell you they are diverting this equipment from landfills, they're in compliance with all regulations, and they are using environmentally sound recycling. But the fact is that US and Canadian regulations do not adequately cover this toxic waste stream. So we have plenty of companies who are simply loading up seagoing containers and sell it to the highest bidder, frequently to countries in Africa and Asia. So they're getting rich at the expense of your goodwill, and your data security, and ultimately human health and the environment. PRESENTER: Few had witnessed the cyber age nightmare in China until the Basel Action Network-- BAN-- had set an investigative team to Guangdong Province in 2001. Since it began receiving its first load of imported e-waste about 12 years ago, the Chinese township area of Guiyu has been transformed from a small rice-growing village into a bustling, sprawling junkyard for much of the world's electronic waste. BAN revisited the scene again in 2008, only to find that things had gotten far worse. In the Guiyu area, one can find whole villages of migrant workers from China's rural regions living among the piles of e-waste. They sort computer components and openly burn them in fields or large indoor fireplaces, releasing toxic smoke and ash. Toner powder is inhaled as it's swept by hand from cracked, discarded printer cartridges. Thousands of people are employed cooking circuit boards over coal-fired burners, breathing in the lead tin solder vapors for hours on end as they pluck the chips off the boards. The chips are then taken in buckets to primitive acid stripping operations along the riverways where hot acid baths are used to extract tiny fractions of gold while workers breathe the toxic fumes and flush residues right into the river. Computer monitors are cracked open, and leaded glass is dumped into old irrigation ditches. All of the well water in Guiyu is now contaminated. Samples taken by BAN in the local river revealed levels of lead 2,400 times the World Health Organization's threshold level for drinking water. And since BAN's first visit, scientists have conducted further analyses of human hair, water, sediments, and rice, and have recorded some of the highest levels of dioxins, brominated flame retardants, heavy metals, and other pollutants ever discovered anywhere on earth. BAN's next investigative assignment took them to Lagos, Nigeria, a sprawling metropolis and port for much of West Africa. Computers and other IT equipment increasingly arrive on African shores from Europe and America, ostensibly to be sold in the marketplace to be re-used. Exporters can claim that this practice extends the lives of computers, helps the poor, and allows them to bridge the digital divide. Unfortunately, the vast majority of computers, televisions, monitors, and printers that arrive in Lagos each month were found to be nonfunctional and non-repairable. They end up stacked in cavernous warehouses, or more often dumped near residential areas and burned, releasing persistent highly-toxic pollutants into the air and water. JOHN OBORO: I would tell you that we have greater percentage of those that cannot be used than those that can be used. Honestly speaking, I would say 75% of these items are not usable. OLADELE OSIBANJO: The gases are very hazardous. There are no shields. They contain toxic components. They are quite carcinogenic substances. And the incidence of such terrible diseases like cancer is very high now in Nigeria. Hazardous waste should not go from developed to developing. So the exporting country must put in strict controls and follow their own regulatory regime. If we are talking of a global village, a common future, a common destiny for all the peoples of the world, it is only fair-- morally right-- to be sure that all sides are safe at the end of the day. PRESENTER: It's not difficult to learn the identities of those that are careless about the eventual impact of their techno trash. Brand names and institutional asset tags sometimes remain on the equipment. But even when tags have been peeled off, it can be shocking to find what is hidden below the surface. As part of its investigation into the origins of e-waste found in Nigeria, BAN purchased secondhand hard drives in the market and sent them to a cyber investigative service located in Zurich, Switzerland. GUIDO RUDOLPHI: It's child's play to recover them. And so after only a little bit of time that you have to invest, you can find a lot-- a tremendous lot of data on those files from the former users. For the companies it's very risky. They cannot track back what they are distributing all over the world. You find confidential material on those hard drives, calculations, CVs from employees, private mail-- so, a lot of stuff that really, really shouldn't get out of their hands. PRESENTER: The trade in toxic wastes leaves the poor people of the world with an untenable choice between poverty and poison, a choice that nobody should have to make. In 1989, the global community came together in Basel, Switzerland to sign an international treaty designed to stop the international dumping of toxic waste. And in 1995, the Basel Convention passed a full ban on the export of hazardous wastes, including electronic waste from developed countries to developing countries. All 27 European countries have already made it illegal to ship toxic waste to developing countries for any reason. But to date, the US is the only developed country in the world that has not ratified the Basel Convention. And in fact, the United States and Canada continue to actively work to undermine the waste export ban. Meanwhile, unscrupulous recyclers have taken advantage of the uneven playing field and freely export massive volumes of electronic waste each year while their governments look the other way. It was for this reason that BAN together with the Electronics TakeBack Coalition created the e-Stewards initiative. SARAH WESTERVELT: The federal government has been horribly negligent by failing to control toxic waste exports to developing countries. So we've had to turn to the best players in the industry who are willing to go well beyond compliance. e-Stewards are North American recyclers and asset recovery companies who have agreed to the highest level of responsible recycling and reuse. PRESENTER: One of these companies is Redemtech, based in Columbus, Ohio. ROBERT HOUGHTON: We've built our business around doing the right thing socially and environmentally. Since we need to operate safe and secure facilities, pay our associates a living wage, we've invested in technology to ensure that every bit of customer data is reliably eradicated and that every pound of e-waste is properly recycled. I'm encouraged that when people learn about the toxic trade in scrap electronics they want to work with responsible recyclers. But it's not easy telling the good from the bad. e-Stewards are willing and able to prove that they're operating responsibly. And people that care must insist on that accounting. PRESENTER: Now, thanks to the e-Stewards Initiative, finding a globally-responsible electronics recycling or asset recovery company is easy. The next task is to enlist all consumers, large and small, to do the right thing and agree to make exclusive use of these leaders and avoid the laggards in the industry. The real answer surely lies not in passing our electronic waste to those least able to deal with it, but in responsibly refurbishing or recycling it here at home.

However, currently existing programs of sorting / disassembly are hardly sufficient. The problem is that current computer and other electronic products are not designed to be recycled. End-of-life disassembly and recovery of pure materials is a tedious and expensive process. Few companies manage to build an effective infrastructure for electronic recycling. Even if responsible recycling practices exist, they hardly keep up with growing market for electronics and accelerating e-waste accumulation pace.

Unfortunately, there are businesses that find it more profitable to export the electronic waste overseas to developing countries. This practice, highly non-sustainable on the global scale and harmful to local population and environment, is an ugly illustration of shifting the environmental burden from one part of the global system to another:

For example, this video contains graphic illustrations of such irresponsible “recycling”.

Video: Responsible e-waste recycling: Basel Action Network E-Waste Film (10:00)

PRESENTER: --decisions. What computer should we buy? And probably even more challenging-- what should we do with the old ones?

When it comes to disposal, a lot is at stake. Despite recent improvements, electronics are still made with toxic materials. For example, monitor glass and circuit boards contain large quantities of lead, which cause birth defects, nervous system disorders, and brain dysfunction, especially in children. Other very-toxic metals, such as mercury, beryllium, and cadmium, are found in the equipment as well. The plastics also are a problem, as they contain highly-polluting flame retardants.

Apart from the environmental and health impacts, there are other risks. Unless we take great care to totally erase our very-confidential data stored in our computers, digital assistants, and cell phones, our privacy is at risk. Businesses become vulnerable to the loss of intellectual property or confidential customer data, which can lead to criminal and civil liabilities that can cost millions.

Most individuals and companies want to dispose of their e-waste responsibly, so they seek out an electronics recycler or asset recovery company. Unfortunately, all too often these e-waste recyclers are not recyclers at all.

SARAH WESTERVELT: We've all seen these claims of electronics recyclers and asset recovery companies who will tell you they are diverting this equipment from landfills, they're in compliance with all regulations, and they are using environmentally sound recycling. But the fact is that US and Canadian regulations do not adequately cover this toxic waste stream. So we have plenty of companies who are simply loading up seagoing containers and sell it to the highest bidder, frequently to countries in Africa and Asia. So they're getting rich at the expense of your goodwill, and your data security, and ultimately human health and the environment.

PRESENTER: Few had witnessed the cyber age nightmare in China until the Basel Action Network-- BAN-- had set an investigative team to Guangdong Province in 2001. Since it began receiving its first load of imported e-waste about 12 years ago, the Chinese township area of Guiyu has been transformed from a small rice-growing village into a bustling, sprawling junkyard for much of the world's electronic waste. BAN revisited the scene again in 2008, only to find that things had gotten far worse.

In the Guiyu area, one can find whole villages of migrant workers from China's rural regions living among the piles of e-waste. They sort computer components and openly burn them in fields or large indoor fireplaces, releasing toxic smoke and ash. Toner powder is inhaled as it's swept by hand from cracked, discarded printer cartridges. Thousands of people are employed cooking circuit boards over coal-fired burners, breathing in the lead tin solder vapors for hours on end as they pluck the chips off the boards.

The chips are then taken in buckets to primitive acid stripping operations along the riverways where hot acid baths are used to extract tiny fractions of gold while workers breathe the toxic fumes and flush residues right into the river. Computer monitors are cracked open, and leaded glass is dumped into old irrigation ditches.

All of the well water in Guiyu is now contaminated. Samples taken by BAN in the local river revealed levels of lead 2,400 times the World Health Organization's threshold level for drinking water. And since BAN's first visit, scientists have conducted further analyses of human hair, water, sediments, and rice, and have recorded some of the highest levels of dioxins, brominated flame retardants, heavy metals, and other pollutants ever discovered anywhere on earth.

BAN's next investigative assignment took them to Lagos, Nigeria, a sprawling metropolis and port for much of West Africa. Computers and other IT equipment increasingly arrive on African shores from Europe and America, ostensibly to be sold in the marketplace to be re-used. Exporters can claim that this practice extends the lives of computers, helps the poor, and allows them to bridge the digital divide.

Unfortunately, the vast majority of computers, televisions, monitors, and printers that arrive in Lagos each month were found to be nonfunctional and non-repairable. They end up stacked in cavernous warehouses, or more often dumped near residential areas and burned, releasing persistent highly-toxic pollutants into the air and water.

JOHN OBORO: I would tell you that we have greater percentage of those that cannot be used than those that can be used. Honestly speaking, I would say 75% of these items are not usable.

OLADELE OSIBANJO: The gases are very hazardous. There are no shields. They contain toxic components. They are quite carcinogenic substances. And the incidence of such terrible diseases like cancer is very high now in Nigeria. Hazardous waste should not go from developed to developing. So the exporting country must put in strict controls and follow their own regulatory regime. If we are talking of a global village, a common future, a common destiny for all the peoples of the world, it is only fair-- morally right-- to be sure that all sides are safe at the end of the day.

PRESENTER: It's not difficult to learn the identities of those that are careless about the eventual impact of their techno trash. Brand names and institutional asset tags sometimes remain on the equipment. But even when tags have been peeled off, it can be shocking to find what is hidden below the surface. As part of its investigation into the origins of e-waste found in Nigeria, BAN purchased secondhand hard drives in the market and sent them to a cyber investigative service located in Zurich, Switzerland.

GUIDO RUDOLPHI: It's child's play to recover them. And so after only a little bit of time that you have to invest, you can find a lot-- a tremendous lot of data on those files from the former users. For the companies it's very risky. They cannot track back what they are distributing all over the world. You find confidential material on those hard drives, calculations, CVs from employees, private mail-- so, a lot of stuff that really, really shouldn't get out of their hands.

PRESENTER: The trade in toxic wastes leaves the poor people of the world with an untenable choice between poverty and poison, a choice that nobody should have to make. In 1989, the global community came together in Basel, Switzerland to sign an international treaty designed to stop the international dumping of toxic waste. And in 1995, the Basel Convention passed a full ban on the export of hazardous wastes, including electronic waste from developed countries to developing countries. All 27 European countries have already made it illegal to ship toxic waste to developing countries for any reason. But to date, the US is the only developed country in the world that has not ratified the Basel Convention. And in fact, the United States and Canada continue to actively work to undermine the waste export ban. Meanwhile, unscrupulous recyclers have taken advantage of the uneven playing field and freely export massive volumes of electronic waste each year while their governments look the other way. It was for this reason that BAN together with the Electronics TakeBack Coalition created the e-Stewards initiative.

SARAH WESTERVELT: The federal government has been horribly negligent by failing to control toxic waste exports to developing countries. So we've had to turn to the best players in the industry who are willing to go well beyond compliance. e-Stewards are North American recyclers and asset recovery companies who have agreed to the highest level of responsible recycling and reuse.

PRESENTER: One of these companies is Redemtech, based in Columbus, Ohio.

ROBERT HOUGHTON: We've built our business around doing the right thing socially and environmentally. Since we need to operate safe and secure facilities, pay our associates a living wage, we've invested in technology to ensure that every bit of customer data is reliably eradicated and that every pound of e-waste is properly recycled. I'm encouraged that when people learn about the toxic trade in scrap electronics they want to work with responsible recyclers. But it's not easy telling the good from the bad. e-Stewards are willing and able to prove that they're operating responsibly. And people that care must insist on that accounting.

PRESENTER: Now, thanks to the e-Stewards Initiative, finding a globally-responsible electronics recycling or asset recovery company is easy. The next task is to enlist all consumers, large and small, to do the right thing and agree to make exclusive use of these leaders and avoid the laggards in the industry. The real answer surely lies not in passing our electronic waste to those least able to deal with it, but in responsibly refurbishing or recycling it here at home. /p>

So, what are possible sustainable solutions to address the root of the e-waste problem?

  • Design devices with environmentally benign components and chemicals.
  • Design computers and other fast-rotating systems easily recyclable (to cut cost and increase process efficiency).
  • Design “product-of-service” programs. This is exemplified in the book Cradle-to-Cradle as follows:

    "Instead of assuming that all products are to be bought, owned, and disposed of by “consumers”, products containing valuable technical nutrients – cars, televisions, carpeting, computers, and refrigerators, for example – would be preconceived as services people want to enjoy. In this scenario, customers would effectively purchase a service of such a product for a defined user period – say, then thousand hours of television viewing, rather than the television itself. They would not be paying for complex materials that they won’t be able to use after a product’s current life. When they finish with the product, or are simply ready to upgrade to a newer version, the manufacturer replaces it, taking the old model back, breaking it down, and using its complex materials as food for new products." [McDonough and Braungart, 2002]

Currently in the US, many states have active policies to regulate the e-waste. Different models suggest imposing fees to finance e-waste recycling onto various entities – consumers, manufacturers, municipalities. There are also different mechanisms to facilitate collection and processing of the e-waste. Some examples are given in the following reading:

Supplemental Reading:

Want to learn more? This following article provides a detailed overview of materials to be recovered from the consumer electronics and methods involved in management of this growing waste stream:

Solid Waste Technology & Management, Christensen, T., Ed., Wiley and Sons., 2011. Chapter 11.2. “Waste Electrical and Electronic Equipment”, Bigum, M. and Christensen, T.H., pp. 960-968.

This book is available online through PSU Library system.

Check Your Understanding

Apparently, present-day computers are not perfectly designed for end-of-life recycling. Can we estimate the efficiency of recycling of an average desktop computer?

According to the approach outlined in Section 5.3 of this lesson, can you calculate the efficiency of recycling of an average desktop computer based on the following data?

Input and output data for desktop computer recycling
 Input / OutputComponentmass
inputmass of the computer placed in the recycling bin 6000 g
useful outputmass of salvaged old components for reusefan100 g
wires300 g
power supply1000 g
memory chips100 g
cpu200 g
optical drive500 g
mass of salvaged raw materials for making new componentsCu200 g
Al300 g
steel600 g
Precious metals (Au, Ag)1 g
recyclable plastics900 g

ANSWER:

Efficiency can be estimated as

h = total mass of all useful output materials / total mass of material submitted for recycling = =(100+300+1000+100+200+500+200+300+600+1+900) g / 6000 g x 100% = 70% ]

5.6. Solar PV Recycling

5.6. Solar PV Recycling mjg8

- The Next Big Thing on the Trash List – Solar?

Solar power is probably the fastest-growing market in the world. According to Solar Energy Industries Association (SEIA), in the past decade, solar power industry experienced an average annual growth rate of ~59%. An estimated 500,000 solar panels were installed globally every day in 2015. If we think of rooftops, a typical American home would require 28 to 34 solar panels to cover its power consumption. The U.S. Department of Energy forecasted that by 2050, the U.S. will have cumulatively installed 700 GW of solar, or hundreds of billions of PV modules [Mulvaney, 2015].

But here is the question: What will happen to the billions of those solar panels now spreading across the globe at the end of their useful lives?

Professionals working on PV panels
Rapid growth of photovoltaic installations over the past decade requires radical action for establishing a robust and economically viable PV disposal and recycling system. 

On the average, solar photovoltaic (PV) modules have a useful lifespan of 25-30 years, so with the current growth rates, the first peak of PV waste can be expected around 2030. And there is still some time to plan ahead. Now, as we know how externalities have magnified due to the lack of foresight with fossil fuels, there is an opportunity to do things right with solar.

As the photovoltaic panels contain a variety of valuable metals and materials, which are mined and refined at increasing rates, it is imperative to create recycling methodologies, infrastructure, and policies to maintain the flow of those materials within the industry. This important action would address two problems – waste regulation and resource depletion.

What are the current US domestic programs designed to address the growing PV waste flow? Until recently, the regulations on PV waste did not exist in the USA, except California. However, things have to change soon. In lieu of introduction to this problem, the video below talks about some of the emerging options and initiatives, many of which utilize the successful experience of the European recycling programs:

Video: Solar Basics: How to plan ahead for U.S. solar panel recycling (3:15)

Welcome to solar basics. I'm Kelsey miss Brenner, senior editor of solar power World. I'm Haley Pickerel, editor-in-chief.

In about 30 years, a wave of thirty-five point three million panels may reach the end of their lifespans. Not counting the hundreds of millions of panels that flooded the US market in the last decade that may need to be disposed of sooner. With no dedicated national program or requirements to safely dispose of solar panels, some unfortunately find their way to landfills. If the system owner is green minded and has the money, panels may get shipped to a recycling facility.

Other industry players are warehousing damaged or old panels until a practical recycling program is established and a few colleagues from consulting company, Solar Cowboys, have started a new recycling program in the U.S. called recycle PV. Modeled after a successful European program called, PV Cycle. The Electric Power Research Institute found system owners recycle their panels in Europe because they are required to. Panel recycling in an unregulated market like the United States, will only work if there is value in the product.

Though there's nothing yet mandated at a national level in the u.s., there are a few states trying to get the required recycling ball moving. In July 2017, Washington became the first state to pass a solar stewardship bill requiring manufacturers, selling solar products into the state, to have end-of-life recycling programs for their own products.

New York passed a similar Senate bill last year that has since been passed to the state assembly. The bill would require solar panel manufacturers to collect end-of-life panels for recycling. In addition to those states, one panel manufacturing company has prioritized recycling. Cad-tel thin-film module manufacturer first solar established a recycling program at the beginning of production to responsibly recycle a manufacturing scrap, warranty returns, and end-of-life panels. This environmental decision also had a financial motivation. But tellurium used in the product is a finite resource.

In any case, First Solar's recycling facilities, attached to its manufacturing plants, have the capacity to recycle two million panels globally on an annual basis. For crystalline silicon modules needing recycling now in the United States, there are a few scattered options. Various glass and electronics recyclers have taken on solar panel recycling but usually not on dedicated lines are on a grand scale.

Industry advocacy groups SIA has begun organizing recycling efforts through its PV recycling working group. The organization will choose preferred recycling partners that offer benefits to SIA members. Time is ticking for panel recycling, the United States has about 15 years before solar panel recycling becomes a major issue. That's plenty of time to figure out the best course of action, but also plenty of time to procrastinate. Here's hoping we set early deadlines.

For more on solar panel recycling, read our story online and stay tuned for the next Solar basics videos.

There are a number of recyclable components included in PV module – some of those are rare, and some of those are toxic and thus require a proactive plan for recycling. Crystalline Si PV modules, in addition to silicon, contain materials such copper, aluminum, silver, and glass. CdTe PV modules contain cadmium, steel, and copper. Metal components are usually much more expensive than non-metal materials, and extracting them during recycling process and reusing in manufacturing brings sensible economic benefits. Materials such as silicon wafers are critical to recycle, as a substantial amount of energy is spent to purify them for use in PV modules. Thin-film modules contain such elements as tellurium, indium, gallium, and molybdenum, which are in limited supply in the Earth’s crust. Indium is the element that will face resource use competition between solar and flat-screen displays. [Williams, B., 2016]

In the News:

Here are a few short articles outlining options for PV recycling available in the US and in Europe. For example, “PV Cycle, a European solar panel recycling association, developed a mechanical and thermal treatment process that achieves 96% recovery rate for silicon-based photovoltaic panels.” This sounds quite impressive! “The remaining 4 percent is utilized in an energy recovery process, using a waste-to-energy technology.” The more recent release reports on PV Circonomy campny in California which adopted a high-efficiency automated process for disassembling cSi panels.

Web Article: Lozanova, S., Are Solar Panels Recyclable, Earth 911, 2018. URL

Web Article: Marsh, J., Recycling Solar Panels in 2018, EnergySage, 2018. URL

Web Article: Thompson, V., U.S. Startup Unveils Highly Automated Low-Waste Solar Panel Recycling Tech, PV Magazine, 2025. URL

More education on this topic - the following webinar (by International Solar Energy Society - ISES) presents an extended overview of PV recycling practices, policies, and current research innovations around the world. The first talk is more on the legal background and policies existing in different countries. The second presentation explores the way to incorporate PV panel reuse practice in circular economy. The last presentation in the webinar goes deeper into the weeds of the recycling process itself. You will see the actual equipment used for the mechanical, chemical, and thermal extraction of materials from the discarded panels.

Video: ISES Webinar: PV Recycling and End of life Processing (1:22:01)

Transcript will be uploaded soon

If you want more insight in the process of recovering of specific elements and design of the material flow, this article provides a comparative analysis of recycling of two types of PV panels - Deutsche Solar and First Solar - including LCA considerations and cost analysis.

Supplemental Reading:

Journal publication: Kim, S., Jeong, B., Closed-Loop Supply Chain Planning Model for a Photovoltaic System Manufacturer with Internal and External Recycling, Sustainability 2016, 8(7), 596.

URL: https://www.mdpi.com/2071-1050/8/7/596

The presented analysis and modeling shows that using the external recycling facilities as material source, the PV manufacturers can save on some costs. Joining a recycling association decreases the total cost of c-Si panels by 55.28% and CdTe panels by 2.28%.

Probing Question

Do you know what programs and policies for electronic and PV recycling exist in your town, city, or area? Do residents and business choose to use them? Why yes or why not?

References:

Mulvaney, D., Act Now To Handle The Coming Wave Of Toxic PV Waste, Solar Industry Mag 2015. Accessible from URL: https://solarindustrymag.com/

Williams, B., Photovoltaic (PV) Recycling, Final Project, EME 807 Technologies for Sustainability Systems, Renewable Energy and Sustainability Systems (RESS) Program, Penn State University, 2016.

5.7. Reuse and redistribution programs

5.7. Reuse and redistribution programs szw5009

Reuse is the second level of the national solid waste management hierarchy. Reuse is simply repeated using a product or component in its original form. For example, using a glass milk bottle multiple times within the producer – customer chain (instead of using a plastic bottle).

Reuse also means that materials and products are redistributed from one who no longer needs them to those who can still find use in the items. The benefit of reuse is not only in conservation of valuable natural resources, but also in getting materials and products to disadvantaged people and organizations.

US EPA provides grant funding to Reuse Development Organization Inc. (ReDO), a non-profit organization whose mission is "to promote reuse as an environmentally sound, socially beneficial, and economical means for managing surplus and discarded materials. The ReDO company website provides some background on the issue.

example of re-distribution programs. pile of shoes surrounded by orphanage children
Program Soles4Souls redistributes mildly used shoes to schools in developing countries
Credit: Soles4Souls

Here are a few examples of successful material reuse programs, which attempt to divert the flow of useful resources from the waste stream:

  1. "LIFT" reuse program accepts gently used equipment designed for persons with disabilities and redistributes it to people in need. They perform safety checks and sanitation of the donated items. The program accepts walkers, wheelchairs, transfer chairs, raised toilet seats, shower chairs, adapted telephones, low-vision aids, reachers, and any other equipment that helps with independence.
  2. "Soles 4 Souls" nation-wide program that has a mission "fighting the devastating impact and perpetuation of poverty through the distribution of shoes and clothing... Most new items collected primarily from corporations and retailers are given directly to people in need, both in the U.S. and overseas. The organization has relationships with several of the world’s leading apparel brands, which provides Soles4Souls with new but non-marketable overstocks, returns, discontinued models and other shoes or clothing items."
  3. Cooling pack reuse program: Employees of a medical facility initiated a program to divert reusable cooling packs from trash. Cooling packs are very common supplies that are used to keep the medical samples cooled for transportation. They were normally discarded once samples arrive at the facility, which has a stationary refrigeration system. The program established a few routes to reuse the packs while helping local food banks.

5.8 Circular Economy

5.8 Circular Economy msm26

This week, in Lesson 5, you are learning about various methods to minimize waste and to avoid putting that additional burden on the environment. Recycling is often thought of as a smart way to deal with waste – something we have to do to reduce the mess that has already been made. However, the same as with green chemistry principles, thinking is being shifted now from dealing with consequences of dealing with the root cause. In fact, recycling should become a part of the product design, so that its efficiency is maximized, and maximum of valuable material included in the product is recovered. In this case, more focus is put on salvaging the resource, rather than just keeping stuff off the landfill.

This way of thinking becomes even more urgent when we realize that for new emerging technologies, we need significant amounts of earth’s minerals that are actually limited. Those critical minerals and materials become strategic stocks for industries producing electronics, batteries, clean energy, aerospace, and other technologies that are going through massive scale-up. Design of closed recycling loops for those minerals is also a strategic task for manufacturers, if they plan staying in business for prolong period of time. For example, recycling metals such as Li, Co, Ni, Mn, rare-earth metals, graphite will be critically important for meeting the demands for energy storage and renewable energy. Thus, recycling becomes not only a key part of waste management, but also an integral link in the so-called circular economy.

Circular Economy is a relatively new term, which I wanted to put on your radar in this lesson. It builds upon the zero-waste concept, but actually goes beyond that. While encompassing stages of product design, and recycling technology, it also assumes establishing new sustainable supply chains for critical materials and strong partnerships among all players in the circle.

The concept of circular economy is not something we suddenly invented. In the nature, we see cyclic processes for matter and energy transformation functioning for millennia. This is the system where waste (as we understand it in society) does not exist! One good example to give here is a tree!

two large trees with sun shining through the leaves
Image credit:Two Brown Trees by Johannes Plenio is licensed by Pexels

The tree absorbs water and nutrients from the soil and grows branches, leaves, fruits, and seeds. The fruits and seeds become food for animals and birds. Leaves are engaged in the photosynthesis producing oxygen, which is used for breathing by organisms. When leaves fall to the ground and decompose, the resulting organic matter enriches the soil, which sustains the growth of other plants, and the tree itself. And then the cycle starts all over again.

Speaking of biomimicry: can we design a technical supply chain system in which all the outputs from one segment of the system become the inputs to another segment of the system, just like it happens in biological environment?

Please watch this short video to learn more about the circular economy concept:

Video: Circular Economy Explained (4:58)

Credit: Systems Innovation. "Circular Economy Explained." YouTube. September 18, 2019.

Talk of sustainability is everywhere today, and along with it a growing awareness of the linear model of our existing economy. This linear economic model is captured in the popular description of the economy as a process of take, make, and dispose.

We take natural resources from our environment, produce a product, and push it out to end-users who then dispose of it. This used to not be such a problem. However, as the economy has grown in reached planetary limits, inputs are appearing more limited, and outputs have become increasingly detrimental to ecosystems.

To give us some appreciation for just how inefficient this overall linear model is, the Rocky Mountain Institute estimated in the year 2000, that the flow of natural materials globally is 500 billion tons per year. But only 1% is put into durable products and, still there, six months later, the other 99% is waste. As limits are increasingly met, the emphasis is now shifting from an economic model that is organized around gross throughput of material and energy in a linear fashion, to a new kind of circular economy, which shifts the focus to the internal organization of processes within which resources are used. It aims to optimize for the overall service delivered rather than the gross throughput of products. The circular economy is all about identifying and closing loops, so as to create self-sustaining systems, where producers and consumers are closely coupled to enable constant feedback. For example, food production, consumption, and disposal might be organized to be part of the same closed cycle. To do this, industries are studied as industrial ecologies so as to identify where and how resources and energy flow through them. Where they are lost and where processes could be interconnected to reduce those losses. In a circular system, resource input and waste emission and energy leakage are minimized by slowing closing and narrowing energy and material loops. This can be achieved through long-lasting design maintenance repair, reuse, remanufacturing, refurbishing, or recycling. This is a regenerative approach where things are being constantly repurposed to serve new functions.

The challenge of achieving a sustainable form of development, is shifting the emphasis from discrete one-off products to looking increasingly at how they can evolve through their full lifecycle. This is a fundamental switch in paradigm from designing systems that are inherently degenerative to systems that are inherently regenerative. Over time, developing a truly circular economy requires diversity and the interconnecting of different systems. Systems and processes that are all the same consume the same resources and produce the same outputs without the capacity to recycle them. It is only by connecting different systems in the right way that we can harness their diversity to create synergies between them.

The circular economy shifts the locusts from things to the synergies between them. Our existing linear economy is a product of analytical thinking, where we divide everything up and separate everything out so as to focus on specific activities and achieve economies of scale. We put housing all in the residential area, factories in the industrial zone, food production and farms etc.

In contrast, the circular economy is about integration so as to enable feedback loops and synergies. As Gunter Pauli notes, it is about using the resources available in cascading systems. The waste of one product becomes the input to create a new cash flow. Things in this circular model become Multifunctional. Instead of a building just serving a housing function, it becomes also an energy producer and consumer. A food producer and consumer. It may function as entertainment and recreation. This multi functionality works to not just close loops but also create more resilient systems because they are more self-sufficient and less dependent.

As the circular economy is not about any individual product or thing, it is rather about changing the organization of whole systems. It requires systems thinking. As the Ellen MacArthur Foundation notes, the circular economy isn't about one manufacturer changing one product, it is about all of the interconnected companies that form our infrastructure and economy coming together. It's about rethinking the operating system itself.

Reading Assignment

"Circular Economy in Detail", Ellen Macarthur Foundation.

On the website linked above, scroll down through the presentation slides to learn the key principles and definitions of the circular economy concept. Think of an example of the process or product that is already using these principles to effectively save the mineral resources. Think of another example - a process that urgently needs innovation to prevent fast resource depletion. Usually, resource depletion problem rises upon the scale-up of a particular process.

This lesson homework assignment will be on the concept of circular economy. See the instructions on the Summary and Activity page of this lesson and in Module 5 in Canvas.

Summary and Activities

Summary and Activities szw5009

This lesson contains a significant amount of information on existing and developing methods of resource conservation and waste treatment. This information is mainly related to dealing with municipal waste and does not cover special types of waste such as nuclear or agricultural waste. Wastewater and sewage treatment is a separate topic that will be addressed in the next lesson. The general thought that summarizes this lesson is that treatment of waste is a dirty and expensive business - it is better to prevent it than clean it up. New technologies that would change the situation to a more sustainable world must involve transformative design innovations that increase the recyclability and biodegradability of the waste stream outputs. Life cycle thinking and modeling will help to identify the best scenarios for sustainable actions.

Assignments for Lesson 5:
TypeAssignment DirectionsSubmit To
ReadingComplete all necessary reading assigned in this lesson. 
Discussion

Clean-up Innovations.

1. Search the web for innovative ideas aimed at efficient waste disposal or removal. 2. Post the link to the story or source. 3. Briefly explain the principle of technology or approach. 4. Express your own opinion on the promise of this idea.

This search can be related to any scale of waste disposal or cleanup (from industrial to small household or community wide). Let us stick to the solid waste area (wastewater treatment is a separate topic). It can be both a technological system or simply a strategy, but it should provide a way to make our living environment cleaner.

Canvas: Lesson 5 Module
Activity

For this assignment, choose one of the two research articles (available via PSU Library or as PDF in Module 5 in Canvas):

1. Jin, H., Frost, K., Sousa, I., Ghaderi, H., Bevan, A., Zakotnik, M., and Handwerker, C., Lifecycle Assessment of Emerging Technologies on Value Recovery from Hard Disk Drives, Resources, Conservation, and Recycling, 157 (2020), 104781.

2. Hu, Q., et al., Biochar Industry to Circular Economy, Sciences of the Total Environment, 757 (2021), 143820.

Instructions:

  • Read the article of your choice and use the Lesson 5 Worksheet to summarize the following information:
  • Box 1: Input the type of waste to be treated / converted. Comment on the problem and opportunities presented by the circular economy approach.
  • Box 2: List the key materials, resources, value to extract and re-direct from the waste stream.
  • Box 3: List the industry sectors, material flows, or applications that can use the above resources as valuable inputs.
  • Box 4: Discuss the main challenges for the implementation of the extraction / conversion technology into practice (these may include technical, economic, or other issues) 

For more details, please see Lesson 5 Dropbox and Worksheet in Canvas.

Deadline: Wednesday (before midnight)

Canvas:

Lesson 5
Module

References

Solid Waste Technology & Management, Volume 1 & 2, Christensen, T., Ed., Wiley and Sons., 2010.

McDonough, W. and Braungart, M., Cradle to Cradle. Remaking the Way We Make Things, North Point Press. New York, 2002.

The Hannover Principles. Design for Sustainability, William McDonough Architects, 1992.